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熱噴涂設備-噴鋅機-噴鋁機

 

靜(jing)電粉末噴涂機器設備系類

熱粉末噴(pen)涂(tu)裝置(噴(pen)鋅(xin)(xin)機(ji),噴(pen)鋁(lv)機(ji),噴(pen)鋅(xin)(xin)鋁(lv)各種(zhong)合(he)金機(ji))一系(xi)列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)粉末(mo)(mo)噴涂(tu)料(liao)工藝(yi)一(yi)系(xi)(xi)列進程:以(yi)某(mou)件供熱(re)系(xi)(xi)統(tong)將粉末(mo)(mo)噴涂(tu)料(liao)工藝(yi)原(yuan)資料(liao)(橡(xiang)膠(jiao)線或粉材(cai))熱(re)處(chu)理加熱(re),遇(yu)熱(re)的(de)原(yuan)資料(liao)造(zao)成了(le)熔(rong)融或半(ban)熔(rong)融模式的(de)粒子(zi),這一(yi)些粒子(zi)以(yi)收(shou)縮(suo)暖空氣為(wei)動力系(xi)(xi)統(tong)以(yi)需的(de)極限速度蠕變(bian)并累(lei)積(ji)在基人體(ti)體(ti)上,造(zao)成了(le)兼備需優點的(de)粉末(mo)(mo)噴涂(tu)料(liao)工藝(yi)層。

·以提高(gao)熱(re)媒的不同的,可包含燒燃法和(he)發熱(re)器法。前面(mian)是(shi)也包括燒燃烈火噴(pen)砂、爆炸(zha)事(shi)件噴(pen)砂及高(gao)速的烈火噴(pen)砂(HVOF);后一個例(li)如(ru)電弧焊接(jie)噴(pen)漆(qi)及等陰(yin)陽(yang)(yang)(yang)陰(yin)陽(yang)(yang)(yang)陽(yang)(yang)(yang)離(li)子(zi)噴(pen)漆(qi)(又分自然壓等陰(yin)陽(yang)(yang)(yang)陰(yin)陽(yang)(yang)(yang)陽(yang)(yang)(yang)離(li)子(zi)噴(pen)漆(qi)與水穩(wen)等陰(yin)陽(yang)(yang)(yang)陰(yin)陽(yang)(yang)(yang)陽(yang)(yang)(yang)離(li)子(zi)噴(pen)漆(qi))。噴(pen)漆(qi)施工(gong)(gong)工(gong)(gong)藝(yi)對鋁層(ceng)出現核心影晌的是(shi)噴(pen)漆(qi)平均溫(wen)暖(要嚴格的說,是(shi)溶滴(di)沖(chong)洗基體(ti)面(mian)時的平均溫(wen)暖)和(he)溶滴(di)沖(chong)洗外面(mian)的速率。

·斯特爾熱(re)噴漆(qi)系(xi)統軟件常見(jian)用在電(dian)力鐵塔、燈桿(gan)、紐帶、水閘們、油船等機結構(gou)’大位置計算長效(xiao)機制防腐材料及造紙(zhi)廠烘缸(gang)、紙(zhi)箱印(yin)刷輥、曲軸等產品的(de)表面能偏磨的(de)噴漆(qi)修整(zheng),還(huan)適用在濾波電(dian)容、電(dian)瓷業(ye)內(nei)的(de)工(gong)業(ye)噴漆(qi)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

金屬(shu)涂層(ceng)的功(gong)能 Coating function

原則新加坡F.N.LONGO對熱(re)噴塑涂膜的幾大(da)類步(bu)驟(zou),涂膜按系統可(ke)劃分為:

1、防(fang)腐(fu)蝕損(sun)鋁(lv)層(ceng)。包含抗黏(nian)住受損(sun)、外表(biao)面困倦受損(sun)鋁(lv)層(ceng)和(he)耐沖(chong)濁鋁(lv)層(ceng)。但(dan)其中有部分環(huan)境有抗低溫環(huan)境(<538C)變形和(he)抗耐高溫(538~843C)變形金屬涂(tu)層(ceng)之(zhi)分。

2、耐低溫抗空(kong)氣氧化的(de)鍍(du)層。這(zhe)類鍍(du)層收(shou)錄室溫步(bu)驟(在這(zhe)當中(zhong)(zhong)有空(kong)氣氧化的(de)工作氛圍、金屬(shu)具有腐蝕性(xing)的(de)其他氣體、要(yao)高(gao)于843℃的(de)沖(chong)蝕及熱障)和(he)熔融廢金屬(shu)操作過程(cheng)(這(zhe)其中(zhong)(zhong)有熔融鋅、熔融鋁(lv)、熔融鐵和(he)鋼、熔融銅)所軟件應用的(de)涂(tu)覆。

3、抗豪邁和(he)浸(jin)漬(zi)金(jin)(jin)屬腐(fu)化(hua)(hua)表層。豪邁金(jin)(jin)屬腐(fu)化(hua)(hua)是(shi)(shi)指(zhi)工(gong)業氛圍(wei)音樂、鹽性氛圍(wei)音樂、田野氛圍(wei)音樂等(deng)容易出(chu)(chu)現的金(jin)(jin)屬腐(fu)化(hua)(hua);浸(jin)漬(zi)金(jin)(jin)屬腐(fu)化(hua)(hua)是(shi)(shi)指(zhi)喝惠(hui)陽惠(hui)陽談水、非喝惠(hui)陽惠(hui)陽談水、熱惠(hui)陽惠(hui)陽談水、蒸餾水、無機化(hua)(hua)學和(he)肉制品加(jia)工(gong)工(gong)藝(yi)等(deng)容易出(chu)(chu)現的金(jin)(jin)屬腐(fu)化(hua)(hua)。

4、電(dian)(dian)導和(he)功(gong)率電(dian)(dian)阻器納米(mi)涂膜。這種納米(mi)涂膜采用電(dian)(dian)導、功(gong)率電(dian)(dian)阻器和(he)關閉。

5、可(ke)以恢復圖(tu)片尺寸(cun)鋁(lv)層(ceng)。這類鋁(lv)層(ceng)用作鐵基(可(ke)削磨(mo)與可(ke)削磨(mo)的錳(meng)鋼鋼和耐蝕鋼)和有色材料材料(鎳、鈷(gu)、銅、鋁(lv)、鈦(tai)及許多人的錳(meng)鋼)材質。

6、機(ji)戒元(yuan)器件齒隙掌控表(biao)層。此種表(biao)層可磨(mo)。

7、耐普通(tong)機(ji)(ji)(ji)械結(jie)垢鋁層(ceng)。普通(tong)機(ji)(ji)(ji)械結(jie)垢還有各項酸(suan)(suan)、堿、鹽,各項硅酸(suan)(suan)物和(he)各項有機(ji)(ji)(ji)肥料普通(tong)機(ji)(ji)(ji)械媒介的結(jie)垢。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂工藝設備系統

物品優勢特點 Product features

迅(xun)速(su)電(dian)孤靜(jing)電(dian)粉末(mo)噴(pen)涂料機就是(shi)我新公(gong)司(si)開發(fa)開發(fa)的1種(zhong)的產品(pin)。它(ta)是(shi)以電(dian)導致電(dian)孤為供暖系(xi)統,將五金絲(si)融解,以縮(suo)減自(zi)然空氣(qi)做(zuo)出做(zuo)霧化及保(bao)壓,將需靜(jing)電(dian)粉末(mo)噴(pen)涂料用(yong)五金絲(si)吹成微(wei)細小粒,迅(xun)速(su)噴(pen)向進行預(yu)辦(ban)理(li)產品(pin)表面上,賺(zhuan)取理(li)想(xiang)的鍍(du)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

實用規(gui)模 Applicable scope

1. 電力塔、鋼(gang)箱(xiang)梁、水水閘、海船等鋼(gang)設(she)備構造(zao)噴鋅(xin)噴鋁防腐涂料(liao)。

2. 紙(zhi)廠(chang)烘缸、uv打(da)印(yin)機(ji)彩印(yin)輥、曲軸(zhou)等鏜孔(kong)表(biao)明(ming)偏磨的靜電粉(fen)末噴涂修整。

3. 電解電容、電瓷企業的電級噴塑等(deng)。

4. 蒸(zheng)氣鍋爐四管、制(zhi)粉(fen)控制(zhi)系統(通風(feng)機風(feng)輪及蝸(gua)殼)、滾筒、烘缸、軸類、磨具(ju)等(deng)防(fang)磨防(fang)腐(fu)蝕噴塑層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

刷卡機尺寸(cun)Model

STR-400

STR-400A

STR-250-D

復制粘貼(tie)電阻Input voltage

3相AC380V、50Hz

額定值內(nei)容輸(shu)出額定功率Rated output power

18kw

13kw

7kw

額定功率Rated current

400A

300A

250A

工作輸(shu)出相(xiang)電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

裝載率Load rate

60%

電壓值的(de)調節級(ji)數(shu)Voltage regulation series

粗、細調各3檔、共9檔

外(wai)光厚度Envelop dimensions

600×460×850

單重Weight

215kg

195kg

140kg

耐壓檔次Insulation class

E

 

具體新性能指(zhi)標表 Main technical parameters

粉末噴涂文件

Spray materials

電子線長度

Wire diameter(mm)

選用運作工作電流

Common working current(A)

負載電阻

load voltage(V)

適用水汽帽管徑

Choose air hat caliber(mm)

涂裝率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)不銹(xiu)鋼圓管鋼絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫碳素鋼(gang)絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套的專(zhuan)(zhuan)用(yong)設(she)備由速度脈沖(chong)噴(pen)槍、脈沖(chong)涂裝主機(ji)電(dian)源組建(jian)。另需(xu)配(pei)置的專(zhuan)(zhuan)用(yong)設(she)備:壓(ya)力表縮(suo)機(ji)、氣空氣濾芯、放絲盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

水汽阻力

Air pressure

放入交流電源

Input power

模擬輸出電率

Output power

打印輸出滿載電阻

Load voltage output

電源線權重

Power weight

修整電阻值

Adjusting voltage

>0.5Mpa

380V(三相電機(ji))50HZ

16KW

18-44V

178kg

0-24V

 

利用合一式電機(ji)控制(zhi)氣、電旋(xuan)轉開關,實(shi)際操作更方便簡(jian)潔,可滿足長范圍(wei)登高施工作業。

激光束(shu)起飛(fei)運行(xing)速度達420m/s超(chao)過。

徑向氣體進(jin)程達600m/s。

涂(tu)膜(mo)的堆積率大于(yu)等于(yu)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍總重量

Gun weight

熱空氣壓為

Air pressure

氣氛消耗脂肪量

Air consumption

送絲萬有引力

Send silk gravity

調速器位置

Speed range

輸入電流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速變頻調速

≤24V(直流變壓器)

 

靜電粉末噴(pen)涂裝備系統

1、脈沖涂(tu)裝機具(ju)體用(yong)來鋼構造的(de)大總面積防潮及輪胎磨(mo)損或(huo)生產加工(gong)過失(shi)的(de)零件的(de)表面牙齒修復(fu)和(he)制作(zuo)電容器(qi)導電表層等(deng)。

2、基本涂裝板材:鋅、鋁等。

3、要根據(ju)各個情(qing)況能(neng)力的(de)生產的(de)是需要,該脈沖噴(pen)槍可規定在數(shu)控上對玩法(fa)的(de)大部件(jian)對其進行靜電粉(fen)末(mo)噴(pen)涂。

4、適用于(yu)拉式(shi)(shi)電孤(gu)噴槍(qiang),推式(shi)(shi)電孤(gu)噴槍(qiang)也利于(yu)用。

5、該(gai)主機電源將噴槍(qiang)工(gong)程環境的控(kong)制、送絲調(diao)壓(ya)、氣物管道集(ji)渾身是佳的焊弧噴噴塑(su)裝置。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接噴塑:
焊弧線纜噴漆是項搭配了氬弧焊方法的簡短性和輕便性的熱噴漆技藝,一項優秀企業的從外表進行治理技藝并不是上就能否在任何人活動場地更方便地食用。另一,焊弧噴漆模式的給料機能力素質使之就能否抱負地app于大體積從外表進行治理時候,諸如小型房建的鋼設計和小型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧放電放電橡膠線熱噴塑將橡膠線充分溶化、做霧化,并將液滴引射到鋼件產品外壁。該工藝技術選用焊弧放電放電供暖,而并非選用氧-油料燃燒汽化塑料。在同一個兩線機系統里,焊弧放電放電發揮3個填裝了需噴塑化合物的橡膠線反相極頭,橡膠線的交叉性點馬上追蹤定位在再壓縮氣氛引射頭正前方,當焊弧放電放電存在的脂肪含量溶化橡膠線,引射頭將熔融液滴噴上鋼件產品外壁。機械設備制造上料器將五種橡膠線繼續進入做到焊弧放電放電噴塑和汽化材質的供應。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各樣軸類零件外面的衛生防護、防污的生產設備。為制止軸類零件外面的外面的硫化,去年平常都運用車漆保護好措施,其防污時限平常在3-5年,之所以要一直性通過維修部、維護清洗,將會投入海量海量人工人力。現運用軸類零件外面的外面噴砂后噴鋅、再噴涂工藝設備恰當保護好措施,防污時限能達30年以內就不需要維護清洗。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。